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Engineer . Innovator . Builder

Building
Products
That Matter.

I take deep technical foundations in battery systems and safety engineering and translate them into product strategy, user value, and market impact. From concept to pre-commercial launch — I own the full lifecycle.

Lean Six-Sigma Black Belt
IATF 16949 Internal Auditor
UL 2850 Technical Member
MS Automotive Eng. — Clemson
BS Electronics — Univ. of Mumbai

Featured Product

Soteria
Sense

Role

Product Engineer

See More →

"Thermal runaway identified before it becomes catastrophic."

Soteria Sense is a lithium-ion battery vent detection system purpose-built for early thermal runaway identification in automotive and energy storage applications. I took this product from a concept on a whiteboard to a pre-commercial launch — owning every phase of the product lifecycle.

As Product Engineer, I defined the program roadmap, led structural design in Fusion 360, and orchestrated cross-functional teams spanning engineering, software, and manufacturing. I drove APAC vendor co-development with Cham, a China-based cell manufacturer, coordinating across time zones to keep program milestones on track.

The validation dataset was built from controlled thermal runaway events across NMC and LFP chemistries, covering 18650, 21700, 4690, and pouch cell formats — ensuring the product speaks the language of real-world deployment.

01 — Strategy
Concept → Launch
Full product lifecycle ownership from roadmap definition to pre-commercial release.
02 — Technical
Multi-Format Validation
NMC & LFP across 4 cell formats. Calibration datasets from live thermal runaway events.
03 — Partnerships
APAC Co-Development
Direct vendor co-development with Chinese cell manufacturers for platform qualification.
04 — Leadership
Cross-Functional Teams
Engineering, software, and manufacturing alignment — one program vision.
Lithium-Ion Thermal Runaway NMC / LFP Fusion 360 Automotive ESS APAC Co-Dev Program Mgmt

Measurable
Impact

Product decisions are only as good as the outcomes they drive. Here's what my work has delivered.

500+
Abuse tests personally led — overcharge, nail penetration, crush, hard short, impact, and thermal stability — representing ~70% of total program testing at Soteria.
87%
Reduction in DOT embossing errors at Schedl Automotive through structured process optimization and Keyence verification integration.
30%
Faster supervisor response time after designing and implementing a stack light system integrated with Siemens PLC.
4
Cell chemistries and formats fully validated on the Soteria Sense platform: NMC and LFP across 18650, 21700, 4690, and pouch cells.

Engineering Projects

Selected
Work

Engineering systems built from first principles. Each project demonstrates end-to-end thinking — from architecture through implementation.

Project 01 — Powertrain

Series-Hybrid Powertrain Model & Simulation

Designed an advanced series-hybrid powertrain for commuter vehicles targeting efficiency beyond existing market options. Built a state-flow system with four operational modes — Full EV, Engine Mode 1, 2, and 3 — optimizing power management by battery state of charge.

MATLAB Simulink Powertrain State-Flow BMS
Project 02 — Controls

Adaptive Cruise Control System

Engineered a multi-sensor fusion system using three ultrasonic sensors for precise vehicle navigation within defined tracks. Implemented a PID controller for throttle and steering — achieving a 20% improvement in obstacle detection range and eliminating collision events.

PID Control Sensor Fusion Ultrasonic Embedded
Project 03 — Process

Schedl Automotive — Production Process Optimization

Identified root causes of DOT embossing defects and drove an 87% error reduction through systematic process redesign and Keyence verification integration. Designed a stack light communication system reducing supervisor response time by 30%.

Six Sigma Siemens PLC Keyence IATF 16949
Project 04 — Safety

Li-Ion Cell Teardown & Failure Analysis

Conducted systematic teardown and failure analysis of 18650 cells comparing pre- and post-cycling characteristics. Investigated separator, anode, and cathode structural and chemical changes post nail penetration, overcharge, and hard short tests across Samsung, Panasonic, Voltaplex Life, and Cham cells.

Failure Analysis 18650 Cell Chemistry Safety

Technical Library

Reports &
Documents

A living library of technical documentation, test reports, and program materials. Documents added on an ongoing basis.

Abuse Testing
18650 Cell Abuse Test Report

Overcharge, nail penetration, hard short, crush, and thermal stability results across multiple cell manufacturers. Test setups, findings, and safety compliance data.

Failure Analysis
Cell Teardown & Failure Analysis

Pre- and post-cycling teardown observations. Separator, anode, and cathode structural comparison across Samsung, Panasonic, Voltaplex Life, and Cham cells.

Product
Soteria Sense Program Summary

End-to-end program documentation: product brief, development roadmap, validation methodology, APAC vendor coordination, and pre-commercial launch readiness review.

Automotive Safety
Automotive Vent System Validation

Pressure monitoring data during cell failure events under thermal runaway conditions. Optimization findings for automotive venting solutions.

Simulation
Series-Hybrid Powertrain Simulation

MATLAB/Simulink model documentation. State-flow architecture, operational mode logic, battery sizing methodology, and performance benchmarks vs. reference vehicles.

Certification
Certifications & Memberships

LSSBB, IATF 16949, UL 2850 Technical Membership documentation and credentials.


Capabilities

Skills & Tools

Product & Program
  • Program Management
  • Product Roadmapping
  • Cross-Functional Leadership
  • APAC Vendor Co-Development
  • Technical Documentation
  • Lean Six-Sigma Black Belt
Engineering & Testing
  • Cell Qualification & Abuse Testing
  • Thermal Runaway Analysis
  • Failure Analysis & Teardown
  • IATF 16949 Auditing
  • Fusion 360 / Siemens NX
  • NI LabVIEW
Software & Data
  • MATLAB + Simulink
  • Python
  • Siemens Testlab
  • Excel / Minitab
  • SolidCAST
  • Siemens PLC Integration

Let's
Build
Together.

Open for discussions in building great products that have an impact.

Education
M.S. Automotive Engineering
Clemson University, South Carolina, USA
Aug 2024
B.S. Electronics Engineering
University of Mumbai, India
Aug 2022